Composites

Composites Manufacturing: Crafting Innovative Solutions with Advanced Materials

Our composites manufacturing capabilities offer a wide range of solutions to meet your needs. We specialize in the production of high-performance composite parts that are both lightweight and strong, making them ideal for a variety of industries and applications. Our team of experienced engineers and technicians work closely with our clients to design and develop custom composite parts that meet their exact specifications.

At our Texas facility, we utilize the latest technologies and materials to produce composite parts of the highest quality. Our manufacturing process includes the use of advanced CAD software, precision cutting tools, and high-pressure molding equipment, ensuring that each part is produced with accuracy and consistency.

We work with a variety of composite materials including carbon fiber, fiberglass, Kevlar, and more. Our capabilities include:

Custom tooling design and fabrication
CNC machining of composite parts
Composite layup and vacuum bagging
Compression molding
Prepreg manufacturing
Assembly and finishing

Whether you need a single prototype or production runs, we have the capabilities to deliver quality composite parts on time and within budget.

Composites Services

Composites Tooling

At our company, we have extensive experience in designing and manufacturing composite tooling. We utilize state-of-the-art CAD/CAM software and CNC machines to produce high-quality molds and patterns for composite parts, ensuring accuracy and repeatability in the manufacturing process.

Wet Layup

Wet layup is a composite manufacturing process that involves applying layers of fabric or fiber to a mold, and then saturating it with resin. The process is typically done by hand, and requires skilled technicians to ensure that the proper amount of resin is applied evenly to each layer. Wet layup is a versatile and cost-effective process, making it ideal for producing complex shapes and low-volume parts.

Infusion

Infusion is a composite manufacturing process where resin is drawn into a dry reinforcement material under vacuum pressure. The result is a high-strength, lightweight composite part with precise fiber orientation and minimal voids. This process is ideal for producing large and complex parts with excellent mechanical properties.

Pre-Preg (OOA)

Out of autoclave prepreg is a composite manufacturing process that involves curing pre-impregnated fibers without the use of an autoclave. Instead, materials are cured in an oven under vacuum pressure. This process is often more cost-effective and can produce high-quality parts with comparable mechanical properties to autoclave-cured materials.

RTM

Resin Transfer Molding (RTM) is a closed-molding process that is ideal for producing high-strength, lightweight composite parts with complex geometries. In this process, a preform is placed in a mold, and resin is injected into the mold under pressure, saturating the fibers and filling the mold cavity. The result is a strong, durable part with excellent surface finish and dimensional accuracy.

Compression Molding

Forged composites, also known as compression molded composites, are a relatively new manufacturing process that involves pre-impregnated carbon fiber strands being molded using compression and heat to create a composite material with superior strength and stiffness. This process has many advantages over traditional composites manufacturing methods such as decreased cycle time and reduced production waste. At our company, we have experience with forged composites and can offer our customers this cutting-edge technology to produce high-quality, high-performance composite parts.

Composites

Composites

Composites Services

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USA

Cage Code: 8KQD2

NAICS: 336211

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